Insert Molding is a process of inserting bolt, nut, electrode piece and other metal components into plastic parts. Place the components in mould in advance, the insert component will be tightly and stably assembled with plastic product after injection. Now, insert injection molding is widely used in electric, appliance, pipe fitting, hand tool and more industries.
In addition, if using a plastic part as insert component, insert injection molding process could be used for manufacturing two color product. Without multi shot injection machine, we could also produce colorful and beautiful plastic mould products.
High productivity, lower the labor cost
Components are closely assembled, more stable and durable
Environment friendly, no pollution from secondary fixture
In the past 20 years, As a superior insert molding company in China, Jeward Mould has gained rich experience in insert molding, especially the pipe fitting and housewares areas. As long as our customers have demand, we will spend great effort to offer them moulds with best quality and cost-performance.
The double color basin produced by inserting plastic decoration component into the basin mould and through insert molding process, the product will have appearance in double colors. The plastic insert has more uncertainty of shrinkage than metal insert. Therefore, controlling the shrinkage allowance between plastic insert mould and principal mould is a key element in the insert molding process.
Having rich experience, Jeward design team could calculate accurately the shrinkage allowance of mould according to the target materiel. We do repeated test in mould testing period and record the best parameters. So that customers could set up the their injection machine quickly after receiving our mould.
Due to the reasonable use of shrinkage and high processing accuracy, our double colors basin has flat joint without shortage and flashing. Our mould could go into production quickly in customer’s factory by referring to our mould testing parameter, which saves lots of testing trouble.
For multi-cavities mould, there will be insert in every cavity. Using robots to replace labor could shorten the placement time to improve the productivity.
It's a common problem. It might be the result of low precision of mould size or the mis-matchingh of insert's parting line. Besides, if the insert makes movement in the placing process or the mould wears out, there will also be flashing issue. So, it's important to make right choice of steel and do careful maintenance.
Customers could equip a robot to place the product, which is the only equipment it needs.
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